Experimental study on high-temperature creep-fatigue sequential coupling performance of Q345 steel for bridge
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摘要: 针对火灾后桥梁钢结构疲劳性能评估的实际需求,以桥梁工程广泛应用的Q345低碳合金钢为研究对象,设计了4类7组共15个圆棒标准狗骨状试件,系统探究了持力状态下不同蠕变损伤时间对钢材冷却后残余变形及疲劳性能的影响规律。研究结果表明:随着高温蠕变时间由0增加至0.7倍蠕变断裂时间,高温蠕变-疲劳时序耦合试件的平均疲劳寿命减少,从32.2万次降低至11.5万次,降低了64.4%;高温蠕变-疲劳耦合作用使断口转为杯锥状并缩小疲劳扩展区,这主要源于氧化脱碳与蠕变损伤导致的材料承载能力下降,从而加速了疲劳破坏;不同高温蠕变时间对试件的疲劳动态弹性模量影响较小,弹性模量软化比接近1.0,初始动态弹性模量最大仅减少了8.7%;临界累积塑性应变随着蠕变时间增加而显著降低,最大降幅达55.6%,而塑性应变累积速率基本不变。随着蠕变时间的增加,高温蠕变损伤降低了时序疲劳的累积塑性变形容限,使材料在更小的塑性应变水平下加速软化与失效。本研究可为火灾受损桥梁钢结构的疲劳性能评估与剩余寿命预测提供试验依据与理论参考。Abstract: To meet the practical demand for fatigue performance assessment of bridge steel structures after fire, Q345 low-carbon alloy steel, which is widely used in bridge engineering, was selected as the research object. A total of 15 standard cylindrical dog-bone specimens were designed in 4 categories and 7 groups. The influence law of different creep damage durations under sustained loading on the residual deformation and fatigue performance of the steel after cooling was systematically investigated. The results show that as the high-temperature creep time increases from 0 to 0.7 times the creep rupture time, the average fatigue life of the sequential creep-fatigue coupling specimens decreases from 3.22×105 cycles to 1.15×105 cycles, representing a reduction of 64.4%. The sequential creep-fatigue coupling effect transforms the fracture morphology into a cup-and-cone shape and shrinks the fatigue propagation zone. This is mainly due to the reduction in material load-bearing capacity caused by oxidation decarburization and creep damage, which accelerates fatigue failure. Different high-temperature creep times have little effect on the dynamic elastic modulus of the specimens. The softening ratio of the elastic modulus is close to 1.0, and the initial dynamic elastic modulus decreases by only 8.7% at maximum. The critical cumulative plastic strain decreases significantly with increasing creep time, with a maximum reduction of 55.6%, while the plastic strain accumulation rate remains basically unchanged. As the creep time increases, the high-temperature creep damage reduces the cumulative plastic deformation tolerance of the sequential fatigue process, causing the material to accelerate softening and fail at lower plastic strain levels. This study can provide an experimental basis and theoretical reference for the fatigue performance assessment and residual life prediction of fire-damaged bridge steel structures.
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表 1 Q345低碳合金钢主要化学成分质量分数和碳当量
Table 1. Mass fraction of main chemical elements and CEV in Q345 low-carbon alloy steel
化学成分质量分数/% C Si Mn P S Ni Als Cr Cu CEV 0.160 0.330 1.480 0.015 0.006 0.010 0.032 0.060 0.020 0.420 表 2 基本力学性能试验结果
Table 2. Test results for basic mechanical properties
试件编号 力学性能 试件编号 高温蠕变性能 试件编号 疲劳性能 屈服强度/MPa 极限强度/MPa 弹性模量/MPa 蠕变断裂时间/s 疲劳寿命/次 JZ-1 346.27 516.83 213 636 RB-1 1 769.52 PL-1 169 872 JZ-2 344.37 507.09 213 840 RB-2 1 544.02 PL-2 138 340 平均值 345.32 511.96 213 738 平均值 1 656.77 PL-3 196 686 平均值 168 299 表 3 时序耦合试验类型与参数设计
Table 3. Sequential coupling test categories and parameter design
试件编号 疲劳上限/MPa 疲劳应力比 疲劳频率/Hz 蠕变持荷应力/MPa 蠕变时间 试件数量/个 OH-0 460 0.1 10 144.9 0tR 2 OH-0.1 0.1tR 2 OH-0.4 0.4tR 2 OH-0.7 0.7tR 2 表 4 试验主要结果
Table 4. Results of the test
试件编号 δ/mm εa(0.5Nf)/10-2 EN(0.5Nf)/MPa Rε RE Ni/次 Nf/次 PL(平均) - 0.235 0 177 981.09 1.012 9 0.988 9 167 440 168 299 OH-0-1 0.059 1 0.222 4 179 908.33 1.008 0 0.988 0 311 000 318 323 OH-0-2 0.066 6 0.221 6 180 466.93 1.003 4 0.991 2 318 200 325 020 OH-0.1-1 0.223 4 0.244 3 167 939.90 1.005 5 0.983 5 241 700 243 420 OH-0.1-2 0.213 1 0.244 8 167 525.80 1.007 2 0.979 0 267 900 269 674 OH-0.4-1 1.104 6 0.245 2 164 004.21 1.007 2 0.993 9 185 800 191 472 OH-0.4-2 1.153 1 0.245 6 165 925.84 1.009 9 0.985 8 175 154 175 766 OH-0.7-1 2.274 6 0.230 4 165 963.38 1.010 1 0.998 0 129 500 134 066 OH-0.7-2 2.714 8 0.231 3 164 081.33 1.015 6 0.987 2 91 800 95 166 -
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