Influence of gravity center height on running safety of loaded double-stack container car
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摘要: 根据多刚体动力学理论, 运用SIMPACK仿真软件分别建立了一定装载工况和运行工况下双层集装箱车辆的单车动力学仿真模型和四车动力学仿真模型。基于铁路车辆运行安全评价指标及其标准, 将模型仿真结果与双层集装箱列车实际运行试验的结果进行了对比分析, 研究了重车重心高度与运行安全性的关系, 给出了合理的双层集装箱重车重心限制高度。仿真结果表明: 随着双层集装箱重车重心高度的增大, 轮轴横向力、轮重减载率与脱轨系数增大, 最先达到安全限度的是脱轨系数; 在最不利装载工况下, 安全的重车重心高度限值为2 480 mm。Abstract: According to the system dynamics of rigid bodys, the dynamics simulation models of single-vehicle and four-vehicle double-stack container cars under certain loading and running conditions were established by SIMPACK. Based on the evaluating criterias and indexes of railway train running safety, the simulation result was compared with experiment data. The relationship between the height of loaded car's gravity center and the running safety of double-stack container car was analyzed, and the reasonable height of gravity center was presented. Simulation result indicates that lateral wheelset force, wheel unloading rate and derailment coefficient increase with the increase of the height, and derailment coefficient firstly reaches its limit value. The limit value of the height is 2 480 mm under the most unfavorable loading condition.
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表 1 车辆组成部件及自由度
Table 1. Vehicle components and degrees of freedom
部件名称 轮对 承载鞍 侧架 摇枕 车体 数量 4 8 4 2 1 自由度 4×6 8×1 4×6 2×2 1×6 表 2 装载工况
Table 2. Loading conditions
装载工况 箱货总重心横向偏移量/mm 两转向架负载差/t 箱货总质量/t 重车质量/t 重车重心高度/mm 1 0 0 78 100 2 100 2 0 0 78 100 2 200 3 0 0 78 100 2 300 4 0 0 78 100 2 400 5 0 0 78 100 2 500 6 0 0 78 100 2 600 7 100 0 78 100 2 100 8 100 0 78 100 2 200 9 100 0 78 100 2 300 10 100 0 78 100 2 400 11 100 0 78 100 2 500 12 100 0 78 100 2 600 13 100 10 68 90 2 100 14 100 10 68 90 2 200 15 100 10 68 90 2 300 16 100 10 68 90 2 400 17 100 10 68 90 2 500 18 100 10 68 90 2 600 表 3 运行参数
Table 3. Running parameters
曲线半径/m 直线长度/m 缓和曲线长度/m 圆曲线长度/m 外轨超高/mm 欠超高/mm 600 150 130 150 120 25 1 000 200 150 200 137 30 1 600 300 200 400 150 35 表 4 动力学性能对比
Table 4. Comparison of dynamics performances
模型 指标 脱轨系数 轮重减载率 轮轴横向力/kN 四车模型(直线) 0.901 0.594 77.463 四车模型(曲线) 0.953 0.611 88.431 单车模型 0.900 0.601 75.492 表 5 试验装载方案
Table 5. Experiment loading conditions
车辆 重车重心高度/mm 箱货总重心横向偏移量/mm 两转向架负载差/t 箱货总质量/t 重车质量/t 1 2 300 100 0 78 100 2 2 300 100 10 68 90 3 2 400 100 0 78 100 4 2 400 100 10 68 90 表 6 结果比较
Table 6. Comparison of results
动力学指标 仿真结果 试验结果 单车模型 四车模型 脱轨系数 1.051 0.953 1.113 轮重减载率 0.572 0.613 0.553 轮轴横向力/kN 74.321 88.432 71.312 表 7 不同重心高度下的运行指标
Table 7. Running indices under different heights of gravity center
重车重心高度/mm 脱轨系数 轮重减载率 轮轴横向力/kN 2 400 1.121 0.610 89.632 2 420 1.143 0.615 90.120 2 440 1.160 0.634 90.351 2 460 1.169 0.641 92.462 2 480 1.200 0.645 92.131 2 500 1.210 0.652 93.263 -
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