留言板

尊敬的读者、作者、审稿人, 关于本刊的投稿、审稿、编辑和出版的任何问题, 您可以本页添加留言。我们将尽快给您答复。谢谢您的支持!

姓名
邮箱
手机号码
标题
留言内容
验证码

重载货车车轮磨耗仿真

丁军君 孙树磊 李芾 黄运华

丁军君, 孙树磊, 李芾, 黄运华. 重载货车车轮磨耗仿真[J]. 交通运输工程学报, 2011, 11(4): 56-60. doi: 10.19818/j.cnki.1671-1637.2011.04.009
引用本文: 丁军君, 孙树磊, 李芾, 黄运华. 重载货车车轮磨耗仿真[J]. 交通运输工程学报, 2011, 11(4): 56-60. doi: 10.19818/j.cnki.1671-1637.2011.04.009
DING Jun-jun, SUN Shu-lei, LI Fei, HUANG Yun-hua. Simulation of wheel wear for heavy haul freight car[J]. Journal of Traffic and Transportation Engineering, 2011, 11(4): 56-60. doi: 10.19818/j.cnki.1671-1637.2011.04.009
Citation: DING Jun-jun, SUN Shu-lei, LI Fei, HUANG Yun-hua. Simulation of wheel wear for heavy haul freight car[J]. Journal of Traffic and Transportation Engineering, 2011, 11(4): 56-60. doi: 10.19818/j.cnki.1671-1637.2011.04.009

重载货车车轮磨耗仿真

doi: 10.19818/j.cnki.1671-1637.2011.04.009
基金项目: 

国家自然科学基金项目 50821063

中央高校基本科研业务费专项资金项目 SWJTU09ZT07

中央高校基本科研业务费专项资金项目 SWJTU09BR085

详细信息
    作者简介:

    丁军君(1985-), 男, 贵州贵阳人, 西南交通大学工学博士研究生, 从事机车车辆设计与理论研究

    李芾(1956-), 男, 云南昆明人, 西南交通大学教授, 工学博士

  • 中图分类号: U260.331.1

Simulation of wheel wear for heavy haul freight car

More Information
  • 摘要: 以装用转K6型转向架的C80型货车为例, 在SIMPACK软件中建立车辆动力学模型, 采用LM型车轮型面和75 kgºm-1级钢轨型面匹配, 并根据大秦线实际情况建立线路模型。基于FASTSIM算法和Zobory踏面磨耗模型, 对重载货车车轮磨耗进行仿真分析, 并与现场实测结果进行对比。研究结果表明: 磨耗主要发生在踏面上-50~45 mm范围内, 轮缘处磨耗最大, 在轮缘根部磨耗最小; 随着运营里程的增加, 轮缘和滚动圆处的磨耗速度变慢; 踏面垂直磨耗量的仿真结果小于现场实测结果; 车轮磨耗后, 车辆临界速度下降, 空车临界速度下降13~18 kmºh-1, 重车临界速度下降2~8 kmºh-1

     

  • 图  1  接触斑内磨耗深度

    Figure  1.  Wear depth in contact patch

    图  2  大秦线曲线半径与长度

    Figure  2.  Radii and lengths of curves in Daqin Railway Line

    图  3  车轮踏面磨耗仿真过程

    Figure  3.  Simulation process of wheel tread wear

    图  4  磨耗后踏面形状

    Figure  4.  Worn wheel tread profiles

    图  5  磨耗深度在踏面上分布

    Figure  5.  Wear depth distributions in wheel tread

    图  6  车轮磨耗后车辆临界速度

    Figure  6.  Critical speeds of railway vehicle with worn wheels

    表  1  车轮圆周磨耗深度和轮缘磨耗深度

    Table  1.   Wear depths of wheel's rolling tread circle and flange

    运营里程/104 km 5 10 15 20 25 30
    圆周磨耗深度/mm 0.429 5 0.857 0 1.293 7 1.620 6 1.887 9 2.143 1
    轮缘磨耗深度/mm 1.099 3 1.753 1 2.208 4 2.513 4 2.822 3 3.240 6
    下载: 导出CSV
  • [1] BEAGLEY T M. Severe wear of rolling/sliding contacts[J]. Wear, 1976, 36 (3): 317-335. doi: 10.1016/0043-1648(76)90110-1
    [2] KRAUSE H, POLL G. Wear of wheel-rail surfaces[J]. Wear, 1986, 113 (1): 103-122. doi: 10.1016/0043-1648(86)90060-8
    [3] KALKERJ J. Simulation of the development of a railway wheel profile through wear[J]. Wear, 1991, 150 (1/2): 355-365.
    [4] PEARCE T G, SHERRATT N D. Prediction of wheel profile wear[J]. Wear, 1991, 144 (1): 343-351.
    [5] ZOBORYI. Prediction of wheel/rail profile wear[J]. Vehicle System Dynamics, 1997, 28 (2): 221-259.
    [6] JENDEL T. Prediction of wheel profile wear—comparisons with filed measurements[J]. Wear, 2002, 253 (1): 89-99.
    [7] BRAGHI N F, LEWIS R, DWYER-JOYCE R S, et al. A mathematical model to predict railway wheel profile evolutiondue to wear[J]. Wear, 2006, 261 (11): 1253-1264.
    [8] LI Zi-li. Wheel-rail rolling contact andits application to wear simulation[D]. Delft: Delft University of Technology, 2002.
    [9] ENBLOM R, BERG M. Simulation of railway wheel profiledevelopment due to wear—influence of disc braking andcontact environment[J]. Wear, 2005, 258 (7): 1055-1063.
    [10] MAGEL E, KALOUSEK J, CALDWELL R. A numerical simulation of wheel wear[J]. Wear, 2005, 258 (7): 1245-1254.
    [11] 金雪岩, 王夏秋. 直线工况轴重对轮轨磨损影响的试验研究[J]. 西南交通大学学报, 2001, 36 (3): 264-267. doi: 10.3969/j.issn.0258-2724.2001.03.011

    JIN Xue-yan, WANG Xia-qiu. A laboratory study on the effect of axle-load on the wear of wheel and rail on tangent track[J]. Journal of Southwest Jiaotong University, 2001, 36 (3): 264-267. (in Chinese) doi: 10.3969/j.issn.0258-2724.2001.03.011
    [12] 常崇义, 王成国, 金鹰. 基于三维动态有限元模型的轮轨磨耗数值分析[J]. 中国铁道科学, 2008, 29 (4): 89-95. https://www.cnki.com.cn/Article/CJFDTOTAL-ZGTK200804017.htm

    CHANG Chong-yi, WANG Cheng-guo, JIN Ying. Numerical analysis of wheel/rail wear based on 3D dynamic finite element model[J]. China Rail Science, 2008, 29 (4): 89-95. (in Chinese) https://www.cnki.com.cn/Article/CJFDTOTAL-ZGTK200804017.htm
    [13] 李霞, 金学松, 胡东. 车轮磨耗计算模型及其数值方法[J]. 机械工程学报, 2009, 45 (9): 193-200. https://www.cnki.com.cn/Article/CJFDTOTAL-JXXB200909030.htm

    LI Xia, JIN Xue-song, HU Dong. Theoretical model and numerical method of wheel profile wear[J]. Journal of Mechanical Engineering, 2009, 45 (9): 193-200. (in Chinese) https://www.cnki.com.cn/Article/CJFDTOTAL-JXXB200909030.htm
    [14] 罗仁, 曾京, 邬平波, 等. 高速列车轮轨参数对车轮踏面磨耗的影响[J]. 交通运输工程学报, 2009, 9 (6): 47-53, 63. http://transport.chd.edu.cn/article/id/200906010

    LUO Ren, ZENG Jing, WU Ping-bo, et al. Influence of wheel/rail parameters on wheel profile wear of high-speed train[J]. Journal of Traffic and Transporation Engineering, 2009, 9 (6): 47-53, 63. (in Chinese) http://transport.chd.edu.cn/article/id/200906010
    [15] KALKERJ J. A fast algorithm for the simplified theory of rolling contact[J]. Vehicle System Dynamics, 1982, 11 (1): 1-13. doi: 10.1080/00423118208968684
    [16] KALKER J J. Three-dimensional elastic bodies in rolling contact[M]. Dordrecht: Kluwer Academic Publisher, 1990.
    [17] 金学松. 轮轨蠕滑理论及其试验研究[D]. 成都: 西南交通大学, 1999.

    JIN Xue-song. Study on creep theory of wheel and rail system and its experiment[D]. Chengdu: Southwest Jiaotong University, 1999. (in Chinese)
    [18] 丁军君, 李芾. 单侧轨道不平顺数值模拟[J]. 交通运输工程学报, 2010, 10 (1): 29-35. http://transport.chd.edu.cn/article/id/201001006

    DING Jun-jun, LI Fu. Numerical simulation of one side rail irregularity[J]. Journal of Traffic and Transportation Engineering, 2010, 10 (1): 29-35. (in Chinese) http://transport.chd.edu.cn/article/id/201001006
    [19] 胡海滨, 吕可维, 邵文东, 等. 大秦铁路货车车轮磨耗问题的调查与研究[J]. 铁道学报, 2010, 32 (1): 30-37. https://www.cnki.com.cn/Article/CJFDTOTAL-TDXB201001005.htm

    HU Hai-bin, LU Ke-wei, SHAO Wen-dong, et al. Research on wheel wear of freight cars on Datong-Qinhuangdao Railway Line[J]. Journal of the China Railway Society, 2010, 32 (1): 30-37. (in Chinese) https://www.cnki.com.cn/Article/CJFDTOTAL-TDXB201001005.htm
  • 加载中
图(6) / 表(1)
计量
  • 文章访问数:  942
  • HTML全文浏览量:  135
  • PDF下载量:  534
  • 被引次数: 0
出版历程
  • 收稿日期:  2011-03-08
  • 刊出日期:  2011-08-25

目录

    /

    返回文章
    返回