传感器智能芯片与阵列光纤对接平台运动顺序优化

唐皓; 张籽林; 周笔峰; 唐果宁

doi:10.19818/j.cnki.1671-1637.2019.05.006

传感器智能芯片与阵列光纤对接平台运动顺序优化

doi: 10.19818/j.cnki.1671-1637.2019.05.006

唐皓^1,,
张籽林^{1, 2},
周笔峰¹,
唐果宁¹

1.
湖南科技大学机电工程学院, 湖南湘潭 411201
2.
隆德大学工程学院, 斯坎纳隆德 SE-22100

基金项目:

国家自然科学基金项目 51705149

湖南省自然科学基金项目 2018JJ3168

详细信息

作者简介:
唐皓(1988-), 男, 湖南湘潭人, 湖南科技大学讲师, 工学博士, 从事复杂精密运动系统研究

中图分类号: U463
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出版历程
- 收稿日期: 2019-06-02
- 刊出日期: 2019-10-25

Optimization on motion sequence of alignment platform between sensor intelligent chip and fiber array

1.
College of Mechanical Engineering, Hunan University of Science and Technology, Xiangtan 411201, Hunan, China
2.
Faculty of Engineering, Lund University, Lund SE-22100, Scana, Sweden

More Information

Author Bio:
TANG Hao(1988-), male, lecturer, PhD, tanghao@hnust.edu.cn

摘要

摘要: 从运动平台空间运动可能存在的720种运动顺序配置入手, 针对智能芯片与阵列光纤对接过程各运动单元产生的几何误差进行敏感性分析, 通过区分和归类各运动单元的敏感误差和不敏感误差, 将运动平台运动顺序配置数减少到90;考虑到运动平台各运动单元具有均匀分散、齐整可比的特性, 运用正交试验设计方法将敏感误差和不敏感误差确定为3个水平, 将6个运动单元确定为6个影响因素, 建立了对应的正交试验表, 得出了5条运动顺序配置的试验路径; 借助MATLAB仿真平台对5条运动顺序配置的试验路径进行了仿真试验, 获得了运动平台运动顺序最优配置; 在封装系统多自由度精密运动平台上进行了实测试验, 检验了仿真试验结果。试验结果表明: 传感器智能芯片与阵列光纤对接的运动平台在空间直角坐标系中最优的运动顺序为先沿横轴平动, 再绕横轴转动, 再绕纵轴转动, 最后沿纵轴平动; 该方法可优化光纤扫描雷达传感器智能芯片与阵列光纤对接的运动平台的空间运动顺序, 还可预测和规划其他多自由度运动平台的配准路径。
- 汽车工程 /
- 传感器 /
- 精密运动平台 /
- 运动顺序优化 /
- 正交试验
Abstract: Starting with the 720 types of possible motion sequence configurations of spatial motion of motion platform, the sensitivity of geometric error generated by each moving unit during the alignment process between the intelligent chip and fiber array was analyzed. Through distinguishing and classifying the sensitive and insensitive error of each motion unit, the number of motion sequence configurations was reduced to 90. Considering the uniform, decentralized, neat, and comparable characteristics of each motion unit, the orthogonal test design method was used to determine the sensitive and insensitive errors into 3 levels, and determine the 6 motion units into 6 influencing factors. The corresponding orthogonal test table was established, and 5 test paths of motion sequence configurations were obtained. The 5 test paths of motion sequence configurations were simulated through the MATLAB simulation platform, and the optimal motion sequence configuration of motion platform was obtained. The field test was conducted on the multi-degree-of-freedom precision motion platform of packaging system, and the simulation results were verified. Test result indicates that the optimal motion sequence of motion platform for docking the sensor intelligent chip and fiber array in space rectangular coordinates is moving along the horizontal axis first, then rotating around the horizontal axis, and then rotating around the vertical axis, and finally moving along the vertical axis. This method can not only optimize the spatial motion sequence of motion platform aligned by fiber scanning radar sensor smart chip and array optical fiber, but also can predict and plan the registration paths of other multi-degree-of-freedom motion platforms.
- automobile engineering /
- sensor /
- precise motion platform /
- motion sequence optimization /
- orthogonal test

HTML全文

图 1 多自由度运动平台的封装系统

Figure 1. Packaging system of multi-degree-of-freedom motion platform

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图 2 封装系统对准过程和焊接过程

Figure 2. Alignment procedure and welding process in packaging system

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图 3 运动平台的运动单元配置

Figure 3. Motion units configuration of motion platform

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图 4 运动顺序为X-W-Z-U-V-Y的仿真结果

Figure 4. Simulation results when motion sequence is X-W-Z-U-V-Y

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图 5 运动顺序为W-V-X-U-Z-Y的仿真结果

Figure 5. Simulation results when motion sequence is W-V-X-U-Z-Y

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图 6 运动顺序为U-V-Z-W-Y-X的仿真结果

Figure 6. Simulation results when motion sequence is U-V-Z-W-Y- X

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图 7 运动顺序为Y-U-X-W-V-Z的仿真结果

Figure 7. Simulation results when motion sequence is Y-U-X-W-V-Z

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图 8 运动顺序为Z-Y-V-W-U-X的仿真结果

Figure 8. Simulation results when motion sequence is Z-Y-V-W-U-X

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图 9 To-Can型LD组件封装配准过程

Figure 9. Packaging and aligning processes for LD component of type To-Can

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图 10 激光焊接平台试验结果

Figure 10. Test results of laser welding platform

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表 1 运动路径配置的正交试验

Table 1. Orthogonal test for motion paths configuration

因素	位置1	位置2	位置3
1水平	B	B	B
2水平	A	A	A
3水平	C	C	C
因子	位置4	位置5	位置6
1水平	B	B	B
2水平	A	A	A
3水平	C	C	C

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表 2 A、B和C水平下参数初始赋值

Table 2. Initial values of parameters under levels A, B and C

误差名称	误差表达式	初始赋值
轴向误差/μm	U_{R, x}、U_{R, y}、U_{R, z}、U_{R, v}、U_{R, w}	0.1
半径误差/μm	V_{R, x}、V_{R, y}、V_{R, z}、V_{R, u}、V_{R, w}	0.1
倾斜误差/μm	W_{R, x}、W_{R, y}、W_{R, z}、W_{R, u}、W_{R, v}	0.1
装配误差/μm	$\begin{matrix} α_{X} 、 α_{U} 、 α_{y V} 、 α_{z W} 、 \\ β_{Y} 、 β_{V} 、 β_{x U} 、 β_{z W} 、 \\ γ_{Ζ} 、 γ_{W} 、 γ_{x U} 、 γ_{y V} \end{matrix}$	0.5
直线度误差/μm	$\begin{matrix} X_{Τ, y} 、 X_{Τ, z} 、 X_{Τ, u} 、 X_{Τ, v} 、 X_{Τ, w} 、 \\ Y_{Τ, x} 、 Y_{Τ, z} 、 Y_{Τ, u} 、 Y_{Τ, v} 、 Y_{Τ, w} 、 \\ Ζ_{Τ, x} 、 Ζ_{Τ, y} 、 Ζ_{Τ, u} 、 Ζ_{Τ, v} 、 Ζ_{Τ, w} \end{matrix}$	1.0
定位误差/μm	X_{T, x}、Y_{T, y}、Z_{T, z}	2.0
弧度误差/μm	U_{R, u}、V_{R, v}、W_{R, w}	3.0

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表 3 正交试验计算结果

Table 3. Calculation results of orthogonal test

试验序列	正交试验序列号						结果
试验序列	1	2	3	4	5	6	结果
1	B	B	B	B	B	B	0
2	B	A	A	A	A	A	0
3	B	C	C	C	C	C	0
4	A	B	B	A	A	C	0
5	A	A	A	C	C	B	0
6	A	C	C	B	B	A	1
7	C	B	A	B	C	A	1
8	C	A	C	A	B	C	0
9	C	C	B	C	A	B	0
10	B	B	C	C	A	A	1
11	B	A	B	B	A	A	0
12	B	C	A	A	B	B	0
13	A	B	A	C	B	C	1
14	A	A	C	B	A	B	0
15	A	C	B	A	C	A	0
16	C	B	C	A	C	B	0
17	C	A	B	C	B	A	1
18	C	C	A	B	A	C	0

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表 4 运动顺序为X-W-Z-U-V-Y时24种影响因素每步光功率损耗

Table 4. Optical power losses at every step by 24 influence factors when motion sequence is X-W-Z-U-V-Y

影响因素	第1步	第2步	第3步	第4步
x-y-u-v	2.33	5.29	6.10	7.39
y-x-u-v	1.76	6.28	7.12	8.45
y-u-x-v	1.76	2.21	7.43	8.77
y-u-v-x	1.76	2.21	3.08	9.16
x-u-y-v	2.33	2.83	5.69	6.97
x-u-v-y	2.33	2.83	3.73	6.63
y-v-x-u	1.76	2.38	7.72	8.82
y-v-u-x	1.76	2.38	3.08	9.15
x-y-v-u	2.33	5.29	6.34	7.40
x-v-u-y	2.33	3.00	3.74	6.66
x-v-y-u	2.33	3.00	6.00	7.04
u-x-y-v	0.69	2.94	5.97	7.25
u-x-v-y	0.69	2.94	3.85	6.91
v-x-y-u	0.78	3.13	6.31	7.37
v-x-u-y	0.78	3.13	3.89	6.99
u-y-x-v	0.69	2.07	6.98	8.30
u-y-v-x	0.69	2.07	2.92	8.69
v-y-x-u	0.78	2.27	7.32	8.41
v-y-u-x	0.78	2.27	2.95	8.74
u-v-x-y	0.69	1.13	4.02	7.27
u-v-y-x	0.69	1.13	2.81	8.30
v-u-x-y	0.78	1.14	4.02	7.29
v-u-y-x	0.78	1.14	2.83	8.31
y-x-v-u	1.76	6.28	7.37	8.46

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表 5 四个敏感单元每步所产生的平均光功率损耗

Table 5. Average optical power losses at every step generated by four sensitive units

敏感单元	第1步	第2步	第3步	第4步
X	2.33	3.04	4.38	5.78
Y	1.76	1.94	2.57	3.08
U	0.69	0.43	0.75	1.07
V	0.78	0.58	0.94	1.30

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表 6 敏感单元Y、U和V在余下3步的平均光功率损耗

Table 6. Average optical power losses for sensitive units Y, U and V on rest three steps

敏感单元	第2步	第3步	第4步
Y	2.96	2.93	2.91
U	0.67	0.98	1.28
V	0.49	0.77	1.05

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表 7 敏感单元U和V在余下2步的平均光功率损耗

Table 7. Average optical power losses for sensitive units U and V on rest two steps

敏感单元	第3步	第4步
U	0.49	0.86
V	0.67	0.91

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表 8 敏感单元X、Y、U和V在4步运动中产生的平均光功率损耗

Table 8. Average optical power losses of sensitive units X, Y, U and V on four motion steps

敏感单元	第1步	第2步	第3步	第4步
X	4.79	7.12	9.15	5.15
Y	3.08	5.21	5.95	1.09
U	0.81	2.61	6.02	1.30
V	0.65	1.89	2.51	0.06

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表 9 敏感单元Y、U和V在余下3步运动中产生的平均光功率损耗

Table 9. Average optical power losses of sensitive units Y, U and V on rest three steps

敏感单元	第2步	第3步	第4步
Y	6.05	7.92	0.20
U	5.59	8.20	0.90
V	1.34	1.38	0.83

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表 10 敏感单元U和V在余下2步运动中产生的平均光功率损耗

Table 10. Average optical power losses of sensitive units U and V on rest two steps

敏感单元	第3步	第4步
U	5.11	7.95
V	1.46	0.77

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