LI Heng-li, LI Fei, WANG Xin-rui, YANG Ji-zhen. Evolution of wheel wear and dynamics performance of heavy haul freight car[J]. Journal of Traffic and Transportation Engineering, 2016, 16(5): 49-56. doi: 10.19818/j.cnki.1671-1637.2016.05.006
Citation: LI Heng-li, LI Fei, WANG Xin-rui, YANG Ji-zhen. Evolution of wheel wear and dynamics performance of heavy haul freight car[J]. Journal of Traffic and Transportation Engineering, 2016, 16(5): 49-56. doi: 10.19818/j.cnki.1671-1637.2016.05.006

Evolution of wheel wear and dynamics performance of heavy haul freight car

doi: 10.19818/j.cnki.1671-1637.2016.05.006
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  • Author Bio:

    LI Heng-li(1981-), male, senior engineer, doctoral student, +86-28-38098063, li_hengli@163.com

    LI Fu(1956-), male, professor, PhD, +86-28-87601881, liswjtu@sohu.com

  • Received Date: 2016-05-27
  • Publish Date: 2016-10-25
  • The vehicle dynamics model considering wheel wear process was established based on a multi-body dynamics software of SIMPACK.The program of wheel/rail iterative automatic computation was programmed.Vehicle dynamics model, wheel/rail contact model, wheel/rail wear model, wheel/rail profile update and operation condition were integrated in the dynamics software.The subprogram embed in software SIMPACK was adopted to carry out the dynamics calculation and to organize the condition and data in wear process.The FASTSim algorithm was adopted to carry out the dynamics calculation of vehicle.Contact algorithm was adopted to carry out the wear calculation.The online automatic wear calculation cycle was formed without the co-simulation and data exchange of external program.Based on the operating environment ofDaqin Lines for the C80 B gondola, the evolution processes of wheel wear and dynamics performance during vehicle operation were studied. Analysis result indicates that the relationships between wheel tread wear depth, wheel full-section wear area and the operation mileage are both approximately linear, and wheel wear depth and wear area are about 1.68 mm and 100.63mm~2 per 100 000 km respectively.With the increase of operation mileage, the wheel wear and dynamics performance will deteriorates.With 250 000 km operation mileage, the vehicle lateral riding quality decreases from the "excellent"rank of new car to "good"rank, and the indexes of running safety such as derailment coefficient, wheel unloading rate and lateral wheelset force of negotiating, increase by at least 50% compared to new car.

     

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