YANG Yang, DING Jun-jun, LI Fei, LI Dong-yu, LI Jin-cheng. Research on wheel wear under locomotive traction condition[J]. Journal of Traffic and Transportation Engineering, 2017, 17(5): 81-89.
Citation: YANG Yang, DING Jun-jun, LI Fei, LI Dong-yu, LI Jin-cheng. Research on wheel wear under locomotive traction condition[J]. Journal of Traffic and Transportation Engineering, 2017, 17(5): 81-89.

Research on wheel wear under locomotive traction condition

More Information
  • Author Bio:

    YANG Yang(1991-), male, doctoral student, yyxnjd@163.comyyxnjd@163.com

    LI Fu(1956-), male, professor, PhD, lifu@home.swjtu.edu.cn

  • Received Date: 2017-06-02
  • Publish Date: 2017-10-25
  • Taking a running C0-C0 shaft type electric locomotive as research object, the wheel wear calculation model of electric locomotive was established based on the Archard wear model, and the influence of locomotive drive system was considered in the model.The wheel wears under constant speed and starting conditions were studied.The wheel wear was calculated according to a actual line, and was compared with the measured data.The abnormal wear of wheel flange during the normal operation of locomotive was studied.Analysis result shows that when the vehicle runs 2.6×105 km at a constant speed, and the traction forces increase from 40 kN to120 kN and 120 kN to 200 kN, the wears increase by 0.74 mm and 1.74 mm respectively, so the wear increases rapidly with the increase of traction force.Increasing the traction force during locomotive starting process can obtain greater acceleration.With the increase of traction force, the creep rate increases obviously.Increasing the traction force can save running time, but wear increases at the same time.Compared with the measured data of wheel wear, the wheel wear calculation model is comparatively accurate, and the simulation result at the tread surface is ingood consistency with the measured result.Because the plastic flow of materials and the influence of railway switch are not considered in the wheel wear calculation model, the simulation result of wheel rim has difference with the measured result.The wheel wear greatly reduces when reducing the transverse momentum of second wheelset and rail-side lubrication. When the transverse momentum of second wheelset reduces from 15 mm to 10 mm, the cumulative wear of middle wheelset reduces by 15.4%.After rail-side lubrication, the maximum cumulative wears of the first wheelset, the second wheelset and the third wheelset decrease by 13.40%, 21.32%, 6.46%, separately.

     

  • loading
  • [1]
    丁军君, 孙树磊, 李芾, 等. 重载货车车轮磨耗仿真[J]. 交通运输工程学报, 2011, 11 (4): 56-60. http://transport.chd.edu.cn/article/id/201104009

    DING Jun-jun, SUN Shu-lei, LI Fu, et al. Simulation of wheel wear for heavy haul freight car[J]. Journal of Traffic and Transportation Engineering, 2011, 11 (4): 56-60. (in Chinese). http://transport.chd.edu.cn/article/id/201104009
    [2]
    谭立成. 长波长直线钢轨交替侧磨和机车轮缘磨耗的形成和防治[J]. 中国铁道科学, 2002, 23 (4): 67-71. doi: 10.3321/j.issn:1001-4632.2002.04.014

    TAN Li-cheng. Long wavelength rail alternative side wear and locomotive flange wear on tangent[J]. China Railway Science, 2002, 23 (4): 67-71. (in Chinese). doi: 10.3321/j.issn:1001-4632.2002.04.014
    [3]
    杨阳, 李芾, 张茂松, 等. 槽型轨磨耗演变过程数值模拟[J]. 铁道科学与工程学报, 2016, 13 (8): 1607-1612. doi: 10.3969/j.issn.1672-7029.2016.08.023

    YANG Yang, LI Fu, ZHANG Mao-song, et al. Numerical simulation of groove track wear evolution[J]. Journal of Railway Science and Engineering, 2016, 13 (8): 1607-1612. (in Chinese). doi: 10.3969/j.issn.1672-7029.2016.08.023
    [4]
    神圣, 张军, 孙传喜, 等. 磨耗状态下机车车轮与曲线钢轨的接触分析[J]. 铁道学报, 2012, 34 (6): 15-19. doi: 10.3969/j.issn.1001-8360.2012.06.003

    SHEN Sheng, ZHANG Jun, SUN Chuan-xi, et al. Analysis on contact between worn wheel and rail on curve[J]. Journal of the China Railway Society, 2012, 34 (6): 15-19. (in Chinese). doi: 10.3969/j.issn.1001-8360.2012.06.003
    [5]
    郑箭锋. HXD3C型机车在鹰厦线小半径曲线轮缘磨耗原因分析[J]. 机车电传动, 2013 (3): 94-96. doi: 10.3969/j.issn.1000-128X.2013.03.027

    ZHENG Jian-feng. HXD3Clocomotive in Ying-Xia Line of small radius curve wheel flange wear cause analysis[J]. Electric Drive for Locomotives, 2013 (3): 94-96. (in Chinese). doi: 10.3969/j.issn.1000-128X.2013.03.027
    [6]
    BRAGHIN F, BRUNI S, RESTA F. Wear of railway wheel profiles: a comparison between experimental results and a mathematical model[J]. Vehicle System Dynamics, 2002, 37 (S1): 478-489.
    [7]
    ZOBORY I. Prediction of wheel/rail profile wear[J]. Vehicle System Dynamics, 1997, 28 (2/3): 221-259.
    [8]
    JENDEL T. Prediction of wheel profile wear-comparisons with field measurements[J]. Wear, 2002, 253 (1): 89-99.
    [9]
    DING Jun-jun, LI Fu, HUANG Yun-hua, et al. Application of the semi-Hertzian method to the prediction of wheel wear in heavy haul freight car[J]. Wear, 2014, 314 (1/2): 104-110.
    [10]
    TAO V C, 李芾, 丁军君, 等. 基于Zobory模型的机车车轮磨耗研究[J]. 铁道机车车辆, 2015, 35 (3): 6-10. doi: 10.3969/j.issn.1008-7842.2015.03.02

    TAO V C, LI Fu, DING Jun-jun, et al. Research on wheel wear of locomotive based on Zobory's model[J]. Railway Locomotive and Car, 2015, 35 (3): 6-10. (in Chinese). doi: 10.3969/j.issn.1008-7842.2015.03.02
    [11]
    罗仁, 曾京, 戴焕云, 等. 高速列车车轮磨耗预测仿真[J]. 摩擦学学报, 2009, 29 (6): 551-558. doi: 10.3321/j.issn:1004-0595.2009.06.011

    LUO Ren, ZENG Jing, DAI Huan-yun, et al. Simulation on wheel wear prediction of high-speed train[J]. Tribology, 2009, 29 (6): 551-558. (in Chinese). doi: 10.3321/j.issn:1004-0595.2009.06.011
    [12]
    LIU B, MEI T X, BRUNI S. Design and optimisation of wheel-rail profiles for adhesion improvement[J]. Vehicle System Dynamics, 2016, 54 (3): 429-444. doi: 10.1080/00423114.2015.1137958
    [13]
    WANG W J, WANG H, WANG H Y, et al. Sub-scale simulation and measurement of railroad wheel/rail adhesion under dry and wet conditions[J]. Wear, 2013, 302 (1/2): 1461-1467.
    [14]
    CARTERF W. On the action of a locomotive driving wheel[J]. Proceedings of the Royal Society of London A: Mathematical, Physical and Engineering Sciences, 1926, 112 (760): 151-157.
    [15]
    林凤涛. 高速列车车轮摩耗及型面优化研究[D]. 北京: 中国铁道科学研究院, 2014.

    LIN Feng-tao. Research on wheel wear and wheel profile optimization of high speed train[D]. Beijing: China Academy of Railway Sciences, 2014. (in Chinese).
    [16]
    ARCHARD J F, HIRST W. The wear of metals under unlubricated conditions[J]. Proceedings of the Royal Society of London A: Mathematical, Physical and Engineering Sciences, 1956, 236 (1206): 397-410. doi: 10.1098/rspa.1956.0144
    [17]
    SAIDOVA A, ORLOVA A. Refining the parameters of Archard's wear model for calculating wear of wheels applied for 25tper axle freight wagons on Russian railways[J]. Vehicle System Dynamics, 2014, 52 (S1): 3-15.
    [18]
    李霞, 金学松, 胡东. 车轮摩耗计算模型及其数值方法[J]. 机械工程学报, 2009, 45 (9): 193-200.

    LI Xia, JIN Xue-song, HU Dong. Theoretical model and numerical method of wheel profile wear[J]. Journal of Mechanical Engineering, 2009, 45 (9): 193-200. (in Chinese).
    [19]
    KALKERJ J. Survey of wheel-rail rolling contact theory[J]. Vehicle System Dynamics, 1979, 8 (4): 317-358. doi: 10.1080/00423117908968610
    [20]
    KALKERJ J. A fast algorithm for the simplified theory of rolling contact[J]. Vehicle System Dynamics, 1982, 11 (1): 1-13. doi: 10.1080/00423118208968684
    [21]
    李志勇, 文睿, 危韧勇. 基于径向基神经网络的机车牵引能耗计算模型[J]. 铁道学报, 2011, 33 (9): 27-30. https://www.cnki.com.cn/Article/CJFDTOTAL-TDXB201109005.htm

    LI Zhi-yong, WEN Rui, WEI Ren-yong. Study on locomotive traction energy consumption calculation based on RBF neural network[J]. Journal of the China Railway Society, 2011, 33 (9): 27-30. (in Chinese). https://www.cnki.com.cn/Article/CJFDTOTAL-TDXB201109005.htm
    [22]
    刘宏友, 王为, 李亨利, 等. 青藏客车轮缘异常磨耗分析[J]. 铁道车辆, 2008, 46 (5): 1-6. https://www.cnki.com.cn/Article/CJFDTOTAL-TDCL200805002.htm

    LIU Hong-you, WANG Wei, LI Heng-li, et al. Analysis of abnormal wear of wheel flanges for Qingzang passenger cars[J]. Rolling Stock, 2008, 46 (5): 1-6. (in Chinese). https://www.cnki.com.cn/Article/CJFDTOTAL-TDCL200805002.htm
    [23]
    徐军帅, 徐华伟, 姜乃中. HXD3机车轮缘非正常磨耗问题的探讨[J]. 上海铁道科技, 2013 (2): 65-67. https://www.cnki.com.cn/Article/CJFDTOTAL-TDKJ201302034.htm

    XU Jun-shuai, XU Hua-wei, JIANG Nai-zhong. Discussion on HXD3locomotive wheel flange abnormal wear issues[J]. Shanghai Railway Science and Technology, 2013 (2): 65-67. (in Chinese). https://www.cnki.com.cn/Article/CJFDTOTAL-TDKJ201302034.htm
    [24]
    姚汤伟, 陈跃年, 朱建昌. 干式润滑方式在机车轮缘润滑中的应用[J]. 润滑与密封, 2006 (8): 179-180. doi: 10.3969/j.issn.0254-0150.2006.08.055

    YAO Tang-wei, CHEN Yue-nian, ZHU Jian-chang. Application of dry lubrication method in locomotive wheel flange lubrication[J]. Lubrication Engineering, 2006 (8): 179-180. (in Chinese). doi: 10.3969/j.issn.0254-0150.2006.08.055
    [25]
    OTTE R. 采用轮缘润滑装置降低轨道磨损[J]. 城市轨道交通研究, 2006, 9 (5): 58-59. https://www.cnki.com.cn/Article/CJFDTOTAL-GDJT200605018.htm

    OTTE R. Roller lubrication system is adopted to reduce orbital wear[J]. Urban Mass Transit, 2006, 9 (5): 58-59. (in Chinese). https://www.cnki.com.cn/Article/CJFDTOTAL-GDJT200605018.htm
    [26]
    SHEN Z Y, HEDRICK J K. The influence of rail lubrication on freight car wheel/rail wear rates[J]. Vehicle System Dynamics, 1986, 15 (S1): 523-536.
  • 加载中

Catalog

    通讯作者: 陈斌, bchen63@163.com
    • 1. 

      沈阳化工大学材料科学与工程学院 沈阳 110142

    1. 本站搜索
    2. 百度学术搜索
    3. 万方数据库搜索
    4. CNKI搜索

    Article Metrics

    Article views (632) PDF downloads(368) Cited by()
    Proportional views
    Related

    /

    DownLoad:  Full-Size Img  PowerPoint
    Return
    Return