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高强螺栓止裂法提升钢管K型节点抗疲劳性能研究

陈康明 樊林杰 吴庆雄 罗健平

陈康明, 樊林杰, 吴庆雄, 罗健平. 高强螺栓止裂法提升钢管K型节点抗疲劳性能研究[J]. 交通运输工程学报, 2026, 26(5): 95-110. doi: 10.19818/j.cnki.1671-1637.2026.039
引用本文: 陈康明, 樊林杰, 吴庆雄, 罗健平. 高强螺栓止裂法提升钢管K型节点抗疲劳性能研究[J]. 交通运输工程学报, 2026, 26(5): 95-110. doi: 10.19818/j.cnki.1671-1637.2026.039
CHEN Kang-ming, FAN Lin-jie, WU Qing-xiong, LUO Jian-ping. Research on improving the fatigue resistant performance of circular hollow section K-joint by high-strength bolt stop-hole method[J]. Journal of Traffic and Transportation Engineering, 2026, 26(5): 95-110. doi: 10.19818/j.cnki.1671-1637.2026.039
Citation: CHEN Kang-ming, FAN Lin-jie, WU Qing-xiong, LUO Jian-ping. Research on improving the fatigue resistant performance of circular hollow section K-joint by high-strength bolt stop-hole method[J]. Journal of Traffic and Transportation Engineering, 2026, 26(5): 95-110. doi: 10.19818/j.cnki.1671-1637.2026.039

高强螺栓止裂法提升钢管K型节点抗疲劳性能研究

doi: 10.19818/j.cnki.1671-1637.2026.039
基金项目: 

国家自然科学基金项目 52578183

国家自然科学基金项目 52078137

详细信息
    作者简介:

    陈康明(1985-),男,福建霞浦人,研究员,博士生导师,工学博士,E-mail:chen-kang-ming@163.com

    通讯作者:

    吴庆雄(1973-),男,福建南靖人,研究员,博士生导师,工学博士,E-mail:wuqingx@fzu.edu.cn

  • 中图分类号: U441.4

Research on improving the fatigue resistant performance of circular hollow section K-joint by high-strength bolt stop-hole method

Funds: 

National Natural Science Foundation of China 52578183

National Natural Science Foundation of China 52078137

More Information
Article Text (Baidu Translation)
  • 摘要:

    为研究高强螺栓止裂法提升钢管K型节点抗疲劳性能的效果,结合钢管K型节点模型试验和MSC.MARC与MSC.Fatigue有限元联合仿真,揭示了高强螺栓止裂法提升钢管K型节点的热点应力分布和疲劳演化过程,提出了高强螺栓止裂法提升钢管K型节点的应力集中缓解系数计算方法和疲劳寿命预测公式,采用S-N曲线评价了高强螺栓止裂法提升钢管K型节点抗疲劳性能的效果。研究结果表明:钻孔止裂法和高强螺栓止裂法提升钢管K型节点疲劳演化过程可划分为裂纹萌生、裂纹扩展、钻孔止裂/高强螺栓止裂、裂纹二次萌生、裂纹二次扩展、试件破坏6个阶段;有限元联合仿真模拟高强螺栓止裂法提升钢管K型节点抗疲劳性能的最大误差仅为11.9%;高强螺栓止裂法提升钢管K型节点的应力集中缓解系数计算公式和疲劳寿命预测公式与试验或有限元模拟结果的最大偏差分别为17.8%和19.7%;钻孔止裂法提升钢管K型节点的疲劳强度低于API规范建议值的58.9%,仅可作为临时加固措施使用,而高强螺栓止裂法提升钢管K型节点的疲劳强度高于API规范建议值的16.0%~34.4%,可以作为一种长期加固措施使用。

     

  • 图  1  钢管K型节点试验模型布置(单位:mm)

    Figure  1.  Layout of CHS-K joints specimen (unit: mm)

    图  2  钢管K型节点抗疲劳性能试验

    Figure  2.  Fatigue resistance tests of CHS-K joints

    图  3  高强螺栓止裂法实施步骤

    Figure  3.  Implementation steps of high-strength bolt stop-hole method

    图  4  应变测点布置

    Figure  4.  Layout of strain measurement points

    图  5  疲劳裂纹检测方法

    Figure  5.  Fatigue crack detection method

    图  6  相贯焊缝模拟参数示意

    Figure  6.  Schematic diagram of simulation parameters for intersecting welds

    图  7  高强螺栓止裂法提升钢管K型节点有限元模型

    Figure  7.  FE model of CHS-K joint repaired with high-strength bolt stop-hole method

    图  8  MSC.Fatigue疲劳裂纹分析相关设置

    Figure  8.  Analysis settings of MSC.Fatigue crack

    图  9  不同试件热点应力分布

    Figure  9.  Hot-spot stress distribution of different specimens

    图  10  等效疲劳裂纹长度(单位:mm)

    Figure  10.  Fatigue crack equivalent length (unit: mm)

    图  11  疲劳裂缝扩展历程

    Figure  11.  Fatigue crack extension history

    图  12  疲劳裂纹照片(单位:mm)

    Figure  12.  Fatigue crack photos (unit: mm)

    图  13  试验与有限元值对比

    Figure  13.  Comparison between experimental and FE values

    图  14  不同阶段应力云图

    Figure  14.  Stress cloud maps at different stages

    图  15  CHS-K型节点孔边应力对比

    Figure  15.  Comparison of stresses at the edge of stop hole for CHS-K joint

    图  16  γDkT的关系

    Figure  16.  Relationship between γ and Dk, T

    图  17  不同轴力作用下γDk/T的关系

    Figure  17.  Relationship between γ and Dk/T under different axial forces

    图  18  βF/Fs的关系

    Figure  18.  Relationship between β and F/Fs

    图  19  γ计算方法精度分析

    Figure  19.  Accuracy analysis of γ calculation method

    图  20  预测公式对比

    Figure  20.  Comparison between predicted formulas

    图  21  钢管K型节点疲劳寿命对比

    Figure  21.  Comparison of fatigue lives of CHS-K joints

    表  1  钢管K型节点抗疲劳试验模型参数

    Table  1.   Parameters of fatigue test model for CHS-K joints

    试件编号 是否设置预制缺口 是否开展钻孔止裂 是否施拧高强螺栓
    CHS-K-R
    CHS-K-1
    CHS-K-2
    下载: 导出CSV

    表  2  相贯焊缝模拟参数取值

    Table  2.   Simulated parameter values for intersecting welds

    θ/(°) he hy/mm
    35~45 ≥1.50t 3.2~6.4
    45~50 ≥1.50t 1.6~4.8
    下载: 导出CSV

    表  3  Q345级钢断裂性能参数

    Table  3.   Fracture performance parameters of Q345 steel

    设置参数 设置参数
    强度极限/MPa 410 Paris准则系数 3
    屈服强度/MPa 345 Paris准则指数 3.02×10-12
    弹性模量/GPa 206 理想裂纹尖端的ΔK门槛值(r=0)/(MPa·m1/2 8
    断裂韧性/(MPa·m1/2 100.9 非理想裂纹尖端的ΔK门槛值(r→0)/(MPa·m1/2 2
    下载: 导出CSV

    表  4  不同裂纹长度对应加载次数和裂纹尖端应力

    Table  4.   Different crack lengths correspond to loading times and crack tip stress

    编号 裂纹长度/mm 疲劳次数/万次 裂纹尖端应力/MPa
    CHS-K-R 7.0 56.7 205.7
    14.4 60.3 199.8
    33.0 63.7 193.1
    48.0 65.0 188.5
    87.0 67.0 177.3
    118.0 67.9 169.4
    CHS-K-1 20.5 57.8 215.3
    33.7 61.5 203.5
    45.7 61.5 178.4
    50.8 85.4 173.1
    73.1 93.1 168.6
    102.4 95.6 161.2
    CHS-K-2 20.3 52.5 217.6
    32.5 60.5 206.7
    40.8 65.3 198.6
    52.8 65.3 143.9
    61.0 178.1 138.9
    84.0 182.3 136.5
    107.8 184.3 135.6
    下载: 导出CSV

    表  5  单边螺栓力学性能对比

    Table  5.   Mechanical properties of one-side bolts

    单边螺栓名称 单边螺栓力学性能比值
    抗拉承载力 抗剪承载力 预紧力
    HSBB[32] 0.95 0.78 1.04
    Ultra-twist[33] 0.90 1.03 1.10
    SHSOB-PRO[34] 1.00 2.47 1.12
    SCBB[35] 1.16 1.11
    注:单边螺栓力学性能对比时,抗拉承载力和抗剪承载力与高强度螺栓的承载力标准值相除,预紧力和高强度螺栓的预紧力设计值相除。
    下载: 导出CSV
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  • 收稿日期:  2025-05-12
  • 录用日期:  2025-09-26
  • 修回日期:  2025-09-01
  • 刊出日期:  2026-05-28

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